ALTEC spol. s r.o.

Piston filling-capping monoblock VISCAL 2/1

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Piston filling-capping monoblock VISCAL 2/1

Equipment for volumetric filling of viscid products (ketchup, mayonnaise, dressing, marinade, liquid bouillon, topping, shampoo, liquid soap)

VISCAL 2/1 is a block of a piston filler (with 1-3 filling valves) and a single head capper working in steplike operation. Machines are characterized by their high reliability, robust execution and the use of the latest knowledge in the construction of piston fillers. The design and technology of the machine execution meets the criteria of demanding hygienic standards. Fully automatic machine control and easy operation ensure high efficiency of the operation. Speed range is 1 000 – 2 000 containers per hour and filled volumes from 50 to 1500 ml.

Filling

Piston filling system is used for machines VISCAL - filling above the surface with descend of filling valve into the bottle neck. Each filling valve fills ½ of the set volume into a bottle (1/3 when using three filling valves)

Filling valve is controlled by a pneumatic cylinder in dependence on the presence of the bottle under the filling valve. Filling valve is closed at the mouth of the filling tube thus preventing dripping.

Working cylinder ensures that the filled volume is measured and dosed precisely. Filled volume (in given range) can be changed by setting a circular cam, which sets the stroke of the working cylinder. Setting of the volume is easy thanks to a numeric indicator. Volumes of the working cylinders are designed according to the customer’s requirements.

Cleaning

The design and technology of the machine execution meets the criteria of demanding hygienic standards for cleaning. Filling system is prepared to be connected into a closed CIP cycle. The cleaning of the filling system is carried out with the use of CIP cups mounted onto the filling valves – cleaning solution is driven through the CIP cups into a return tank and from there into the CIP return pipe with a pump. The whole inner space of the working cylinder including complete cleaning of the piston is carried out during the cleaning proces. The cylinder and piston do not have to be disassembled during standard cleaning process thanks to this system.

The construction of the filling valve and the working cylinder allows quick and easy disassembly for a visual inspection if necessary.

Automation

Machine can be optionally equipped for integration into a superior control system used in the customer’s company, allowing remote troubleshooting etc.

Machine construction is based on a proven construction of step-mechanism machines, where mechanical movable parts (working cylinders, step-mechanism star, capper) are controlled from the main shaft driven by a worm gear. Pneumatic drives are used for raising and switching of the filling valves, optionally for dosing or pressing of closures in relation to the rotation of the main shaft.

Machine execution

Standard machines have 2 filling valves and 1 capping head (VISCAL 2/1). Machines can be optionally equipped with one filling valve (VISCAL 1/1) or with 3 filling valves (VISCAL 3/1).

Standard range of filled volumes (depending on the size of working cylinders) are 50-250 ml, 100-500 ml, 300-1500 ml.

According to the closure type machine is equipped with a capper for closures of following types: press-on, plastic screw closures, ROPP closures or twist-off closures.




 
  Execution for press-on caps
Execution for press-on caps
  Execution for srew caps - pick and place system
Execution for srew caps - pick and place system
  CIP circulation unit
CIP circulation unit
CUP cups
CUP cups
     


ALTEC, spol. s r.o. - netkatalog.czPotravinářské stroje, zařízení - netkatalog.cz
ALTEC spol. s r.o.
Sokolohradská 1475
583 01 Chotěboř
Czech Republic

phone/fax:
+420 569 626 401
e-mail:
altec@altec-chotebor.cz

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edited by n.e.s.p.i.